Appli-Thane® 7800

0.3 W/mK

This thixotropic, easily reworkable aerospace urethane is ideal for bonding and staking applications where thermal conductivity isn’t required. Appli-Thane®7800 was designed specifically to have a 3-4 times longer pot life, half the cure time, and four times longer shelf life than standard aerospace urethanes. The material features a room temperature cure while also meeting NASA’s low outgassing requirements. With low modulus and low Tg, 7800 is a suitable substitute for many silicones in electronic applications.


Work Life @ 25°C1.5 hours
Viscosity @ 25°C45,000 cPs
Thixotropic Index3.0
Shelf Life @ -40°C6 Months
Shelf Life @ -60°C9 Months

Cure Options

2.5 hours @ 66°C 7 days @ 25°C

Cured Properties

Based on cure of 2.5 hours @ 66°C

Shore A Hardness65
Glass Transition Temp (°C)-74
Density (g/cc)1.0
Lap Shear 2024T3 Clad (psi)500
Tensile Strength (psi)625
Tensile Modulus (psi)400
Elongation (%)90
Fungus ResistanceNon-nutrient
Chloride Ion Concentration, ppm26.7

Electrical Properties

Based on cure of 2.5 hours @ 66°C

Dielectric Constant3.5 @ 10 kHz 3.1 @ 100 kHz 2.9 @ 1 MHz
Dissipation Factor0.08 @ 10 kHz 0.06 @ 100 kHz 0.05 @ 1 MHz
Dielectric Strength (volts/mil)1,220 (thickness=0.02”)
Volume Resistivity (ohm-cm)2.2E 13 @ 500 VDC

Thermal Properties

Based on cure of 2.5 hours @ 66°C

CTE below Tg (ppm/°C)80
CTE above Tg (ppm/°C)200
Glass Transition Temp (°C)-74
Operating Temp. Range (°C)-100 to 125
Thermal Conductivity (W/mK)0.3

Outgassing Properties

Based on cure of 2.5 hours @ 66°C

TML (%)0.43
CVCM (%)0.01
WVR (%)0.17

Acoustic Properties

Velocity (m/s)1,616
Impedance (MRayls)1.60
Loss (dB/cm-MHz)-6.9
Density (g/cc)1.0

Key Features

  • Thixotropic
  • Electrically Insulative
  • Flexible
  • Hydrolytic Stability
  • Long Pot Life
  • Low Glass Transition Temperature
  • Low Modulus
  • Meets NASA Outgassing Requirements
  • Solvent Resistant
  • Fungus Resistant
  • √ RoHS Compliant

The data contained herein is provided for informational purposes only and are believed to be reliable. APPLI-TEC does not guarantee suitability of this product for any resultant application or freedom from patent infringement. Furthermore, APPLI-TEC disclaims any liability for incidental and consequential damages of any kind including but not limited to lost profits.

Rev J

General Inquiry

I have a technical question, need an SDS, etc.

Email Customer Service

New Applications

I want to discuss my application challenges, order samples, or place a first-time order.

Email a Technical Specialist

Existing Applications

I need to reorder an existing part number, I have a BOM/Spec.

Email Inside Sales